Episode 5, layer 5: Cooling
Cooling
Almost every watt that goes into a server comes out as heat. This episode follows that heat from the servers, into the air, into the water and finally outside.
TPC is a fictional campus, rendered in Unreal Engine 5. Some 3D assets are made with the help of AI tools, and the narration uses an AI clone of Rick's own voice.
Layer 5 of 8: Cooling
In this episode
How TPC keeps the cold air and the hot air apart, in two different hall layouts. How the room cooling units, called CRAHs, pass the heat into chilled water. TPC's shared water ring, built in sections with valves. How a heat exchanger hands the heat to a separate outdoor loop, and how the chillers and free cooling send it into the open air. Why cooling needs backup power too, and what happens when one room unit fails.
Three things to take away
- The heat doesn't disappear. It moves on: from the servers to the air, to the water, and outside.
- Keep the cold and the hot apart.
- Cooling needs power too: at TPC, the fans, pumps and controls have their own UPS.
Who works here
- Refrigeration and air-conditioning techniciansThey install, look after and repair the cooling plant: the room cooling units, the chillers and the equipment that carries the heat outside.
- Controls techniciansThey look after the system that monitors and controls the building's equipment, so pumps, fans and cooling units respond the way they should.
- ElectriciansThey install and maintain the electrical supplies and lighting that every camera, reader and gate motor depends on, and much more as the series moves inside.
The Careers Guide shows how people get into each job.
Sources
Each source is listed with the claim it supports.
Almost all the electrical energy that goes into a server ends up as heat.
Opportunities for Combined Heat and Power in Data Centers, US Department of Energy and Oak Ridge National Laboratory, March 2009
If they get too hot, servers protect themselves: they slow down, or shut off.
Server System R2000LH2/T2 Technical Product Specification, thermal management and overtemperature protection (a published example only; TPC does not use this product), Intel, Revision 1.0
Cooling, or environmental control, is one of the areas the European data centre standards cover.
EN 50600-2-3, Data centre facilities and infrastructures: environmental control, CENELEC, 2019
How data centers manage air, use room cooling units and send the heat outside.
ASHRAE Handbook, HVAC Applications: Data Centers and Telecommunication Facilities, ASHRAE, 2023
On cool enough days, outside conditions can do part of the cooling work (free cooling).
Cooling Water Efficiency Opportunities for Federal Data Centers, US Department of Energy, Federal Energy Management Program
In the EU, working with refrigerants can require an F-gas certificate.
Regulation (EU) 2024/573 on fluorinated greenhouse gases, Article 10, European Union, 2024
The minimum requirements for those certificates, for stationary refrigeration, air conditioning and heat pump equipment.
Commission Implementing Regulation (EU) 2024/2215, European Union, 2024